Process Optimization

Every facility has untapped potential – we find it for you.

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Transparency for efficiency & quality

Competitiveness begins with transparency and leads to profitability through targeted optimization. We analyze your production processes at the process engineering and control technology levels, identify weak points, and identify clear potentials – for greater efficiency, quality, and sustainability.

Our solutions

Whether you need a quick status analysis, a data-based benchmark, or an in-depth process analysis

Our new Performance-Services provide precise insights for informed decisions. They identify potential, define clear measures and help you to specifically increase efficiency, quality and availability.

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More control, less effort

The Integrated Machine Control (IMC) brings automation and process intelligence directly to your film stretching line. Precise control, predictive maintenance and energy-efficient systems increase film quality, uptime and cost-effectiveness of the system.

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Mechanical efficiency meets precise control

With modern direct drives, you improve the response speed of your system, minimize maintenance effort, and reduce energy consumption for maximum performance with minimal losses.

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Whether smoothing the film in the cast zone or precisely pinning it on the chill roll

Our air knife systems set standards in terms of web stability and film quality. Low-pressure and high-pressure air knives ensure even air distribution for all requirements, for minimal turbulence and clean edges – efficient, safe and flexibly adaptable.

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Finishing directly in the process

Finishing directly in the process: The Inline Coater applies functional layers in a single step – for barriers, protection and new product properties. This lets you create real added value without additional process steps.

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Making quality visible

Inline thickness measurement provides precise, real-time data on film thickness – the basis for stable process control, targeted regulation and minimized material consumption with consistently high film quality.

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Winding becomes a process strength

With LIWIND® you can specifically optimize the final stage of film production. Precise control, active damping behavior and linear drive technology, the reduces system vibrations, waste and maintenance requirements – for smooth rolls, stable processes and more output.

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Systematic optimization

Where conventional approaches reach their limits, we bring our experience, expertise and technology into play. Our solutions improve process engineering and control engineering processes – from air flow to process control, from mechanical precision to digital monitoring. Each tool is designed to make your production measurably more efficient, stable and sustainable.

  • Higher product quality

    Fewer defects, more precise processes: Our solutions ensure consistently high film quality from the casting zone to winding.

  • More efficiency throughout the process

    Optimized processes, less waste: Increase your production speed while reducing energy and material consumption.

  • Increased availability

    Early diagnosis, fast adaptation: Intelligent systems detect problems in time and prevent unplanned plant downtime.

  • Reduced maintenance effort

    Low-maintenance components and digital support reduce the need for manual intervention and increase productive plant uptime.

  • Flexible adaptation to new requirements

    Whether new film types or changing production targets: Our systems can be quickly and precisely adapted to your needs.

  • Future-proof investment

    Our modular solutions are upgradeable and future-oriented – for the efficient integration of new technologies and processes.

Exclusive
for our customers

Unlock our expertise to enhance your film production! The Members’ Area gives you access to valuable insights, practical tips, and the latest market trends in the world of biaxially stretched films.

News & Insights

Inspiration for your success

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November 3 2025
News

Revolution in Clip and Chain Refurbishment

Brückner Servtec expands its refurbishment capacities: A new fully automated cleaning system in Slovakia enhances efficiency, sustainability and service quality.

Do you have questions?

We are here for you – contact us now!