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Smart, connected and always available
Brückner ONE is the central digital platform of Brückner Servtec and Brückner Maschinenbau – the core of all digital services for your film stretching line. It brings together all relevant machine and service data in one place, providing the foundation for efficient and secure production throughout your line's entire lifecyle.
The platform combines everything you need for successful film production: fast support in case of malfunctions, intelligent condition monitoring, hands-on training, clear data for better decisions, and efficient assistance in daily line operations.
Production data, KPI's and service processes create transparency and, together with smart tools, enable efficient line operation.
Fast part identification and direct inquiry options ensure short response times and optimized processes.
Access to line documentation, real-time support and smart maintenance functions enable quick troubleshooting without time loss.
All Brückner ONE tools and data are protected by state-of-the-art security standards.
Discover our digital features – designed to make your daily work more efficient and your production future-ready.
Maximum line availability through fast expert support in service cases via secure remote connection. Processing within the ticket system ensures full transparency – even across multiple lines.
Monitoring of relevant line parameters for early fault detection, targeted maintenance and maximum operational safety through regular analysis reports. Your step towards Predictive Maintenance.
Planning and analysis of your plant network on a new level: Seamlessly integrate your lines into your systems and dashboards – plug-and-play through the transfer of standardized data objects using the OPC UA interface. Production data is available in real time.
Modernized visualization of the Integrated Machine Control (IMC) with clear structure, improved navigation and minimal loading times. For error-free operation and greater efficiency at the line. Despite the new look, everything remains familiar – experienced users will find their way around immediately.
Operating errors are minimized: speed, thickness and the MDO stretching ratio of a line can be adjusted without manual parameter calculation. After entering the target value, the system realibly and effciently performs all further calculations in the background.
Precise measurement and thickness control for maximum film quality and efficiency. The new Thickness Control Engine combines flexible algorithms, optimized die bolt control and a high degree of automation.
The new ramping function enables film recipes to be transferred directly to ongoing production – all values are adjusted automatically and precisely at the right time. This makes product changes faster, safer, and without downtime. The Recipe Manager makes it easy to create new recipes and helps keep them up to date.
After each roll is produced, the system automatically creates a complete protocol for maximum transparency and seamless traceability, for example in the event of customer complaints. This makes it easy to compare production times and analyze data in a targeted manner. As a result, optimization potential becomes immediately apparent and errors can be rectified quickly.
Calculating material consumption manually for each shift? That's a thing of the past. The system automatically records and calculates material consumption, documents production data, and clearly displays KPIs and trends over longer periods of time. This saves time every day, ensures full transparency, and supports planning and sustainable process optimization.
Record laboratory values and evaluate them together with line parameters. This improves the understanding of quality deviations and highlights where targeted optimization is possible.
Energy consumption and CO2 emissions at a glance in real time: The Energy Monitor visualizes energy usage by line component and simplifies information gathering, e.g. for compliance with legal regulations. It also enables the identification of potential savings.
Web-based spare parts tool with drawings and additional information. Quickly find the right part, compare and request directly – available anytime in Brückner ONE.
Fast and user-friendly access to the web-based line documentation: all relevant information instantly at hand.
AI-based simulations are already being used in initial applications. They eliminate correction loops and thus save waste, time, energy and production capacity – while ensuring the production of high-quality films.
Early protection against digital threats through continuous security monitoring – ensuring a compliant and safeguarded production environment.
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